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Processing of Liquid Silicone Rubber (LSR) in the injection molding process

Thermoplastics & Elastomers

Instructor-led training | Customers

Description

This training provides an overview of the special characteristics of silicones in injection molding processing. A particular focus is placed on the challenges related to process design, machinery, and mold design, both in theory and in practice.

Requirements

Basic knowledge of the injection molding process is advantageous.

Agenda

Theory

  • Brief introduction to silicone chemistry and overview of the product portfolio
  • In-depth insight into the processing characteristics of LSR
  • Differences between processing LSR and thermoplastics
  • Two-component injection molding with self-adhesive LSR

Optional, upon request and by arrangement

- Simulation of LSR injection molding

- Injection molding with HCR

- Discussion of specific questions and challenges

Practical Session – Machine Training and Live Production

  • Practical approach and guidance from clamping the material containers to the finished component
  • Adjustment of process parameters and observation of part quality

Objectives

The training aims to provide an in-depth understanding of the challenges and possibilities of the LSR injection molding process. Troubleshooting strategies and process optimizations are developed in both theory and practice, with special consideration given to the characteristics of different product groups.

Target Group

All personnel involved in the processing or planning of LSR injection molding applications.

Seminar Language

German (English available upon request)

Fee (plus VAT)

450 EUR

Number of participants

4 - 8

Dates

Oct 22, 2026 (08:30 AM - 04:30 PM Europe/Berlin)
| Deadline: Sep 30, 2026




Nov 17, 2026 (08:30 AM - 04:30 PM Europe/Berlin)
| Deadline: Oct 31, 2026




Upon request




Trainer

Michael Kalchauer

Michael Kalchauer, head of the Process Technology Center in Burghausen, joined the team in 2023 as the successor to the long-serving and highly regarded Klaus Wenzeis. Prior to this, he gained five years of extensive experience in materials development. He coordinates the collaboration between the Tech Center, materials development, and production, and is the primary contact person for customer inquiries.

Alexander Niedermeier

Alexander Niedermeier is an absolute specialist in the field of injection molding. After 24 years at the Tech Center, there are few challenges he hasn't tackled. With this expertise, he supports our customers with a wide range of inquiries and conducts internal material testing.