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Solar Energy
As a leading manufacturer of polysilicon and a pioneer in silicones, WACKER has been an important partner of the solar industry since its beginning. Today the company offers the solar industry a portfolio of future-proof products along the entire solar value chain.
Manufacture of Solar Cells
WACKER is a world market leader in polysilicon, with production sites in Burghausen, Nünchritz and Charleston and an annual production capacity of up to 80,000 metric tons. WACKER has a long history of producing polysilicon, ensuring high and consistent quality.
- Outstanding purity (no other material in the world is produced on an industrial scale with this level of purity)
- Certified according to ISO 9001, ISO 14001, OHRIS and OHSAS
- Complete spectrum of polysilicon products
Bonding of Photovoltaic Components
ELASTOSIL® solar silicone rubber grades are optimal for bonding solar-cell laminates into an aluminum frame. They also perform outstandingly in applications in which components such as connection boxes need to be fixed to a backing.
Reliable and high-class components for a wide range of photovoltaic applications
Benefits:
- Adhesion to typical substrates (glass, aluminum, Tedlar®, EVA, etc.)
- Neutral crosslinking
- Long-term resistance to weathering and UV
- Easy processing
Encapsulation of Solar Cells
ELASTOSIL® Solar comprises low-viscosity, fast-curing silicone rubber grades that are ideal for encapsulating flexible and rigid solar modules.
Benefits:
- Adhesion to typical substrates
- Very high transparency
- Rapid curing
- Long-term resistance to weathering and UV radiation
- No yellowing
Connector Encapsulation
In the ELASTOSIL® Solar range, specific materials are especially designed for the potting of junction boxes. The two-part grades are low viscous, pourable, and ready to use.
Benefits:
- Low viscosity and rapid curing
- Low modulus for reducing thermomechanical stress
- Protection of bypass diodes against moisture penetration
- Improved heat dissipation
Production of CPV Modules
ELASTOSIL® Solar silicone elastomers make CPV module production efficient and reliable and are used in various ways of applications.
Applications:
- Molding of SOG (silicone on glass) Fresnel lenses panels (primary optics)
- Bonding of the secondary optical element to the solar cell
- Effective heat management by bonding the solar chip to the heat sink unit
- Glueing the primary optics and the back panel with the frame
Benefits:
- Excellent adhesion to typical substrates (glass, aluminum, multiple junction cells, etc.)
- Neutral crosslinking
- Long-term resistance to weathering and UV
- No yellowing
- Easy processing and rapid curing
- Outstanding heat resistance
Solar Thermal Energy
Self-adhesive ELASTOSIL® Solar silicones ensure permanent bonding between the glass cover and the collector housing.
Benefits:
- Outstanding heat and weathering resistance
- Long-term stability to UV radiation
- Particularly suitable for applications involving harsh conditions
Concentrated Solar Thermal Energy
HELISOL® silicone fluid is the key heat transfer medium in concentrated solar power (CSP) plants. It features a very high heat resistance and durability and enables efficiency levels in solar thermal power plants that can’t be achieved with conventional heat-transfer media.
Schematic draw of a parabolic trough plant.
HELISOL® heat transfer fluids allow for a significant power block efficiency increase in large-scale applications and raise the temperature limit up to 425 °C. Moreover, HELISOL® heat transfer fluids have a significantly reduced hydrogen formation during operation compared to organic thermal oils.
Benefits of HELISOL® heat transfer fluids
- Exceptional thermal stability
- Highest max. working temperature: 425 °C
- Very broad temperature range: -40 to 425 °C
- Low pour point: < -40 °C
- Lower hydrogen formation
- Low fouling potential