Masonry Protection - Wacker Chemie AG


Masonry Protection

A Garden for Eternity

In the grounds of Ryoan-ji – the “Temple of the Peaceful Dragon” – the Zen garden draws hundreds of visitors daily. This 284-square-meter rock garden in the old Japanese imperial city of Kyoto was designated a UNESCO World Heritage Site in 1994.

Fifteen stones, among them chert and slate, lie scattered apparently at random in five mossy groups on neatly raked white pebbles. The garden was built during the Muromachi period, probably around the end of the 15th century.

After five hundred years of exposure to the elements, the stones showed signs of severe weathering.

“Restoring weathered natural stone to its original appearance and properties requires a mineral binder,” says Dr. Hartmut Ackermann, a masonry protection expert in WACKER SILICONES’ Construction Chemicals business team responsible for stone strengthening and preservation.

Whenever the natural stone to be preserved has a silicate structure, it can be strengthened by introducing alkyl silicates. The silica contained in these compounds is incorporated into the deteriorating silicate structure, restoring its original strength.

The organic portion of the strengthener evaporates as alcohol, and a natural, consolidating silicate structure forms in the stone. No foreign substances remain in the stone.

The famous rock garden in the grounds of Ryoan-ji Temple was probably built at the end of the 15th century.

The Japanese restorer, Terutoshi Ikenoue, and his team first used hot water to carefully clean the stones of grime, fungus and lichen. Afterwards, the specialists treated them with

SILRES® OH 100, which strengthens the stone. Finally, the stones were impregnated with a water-repellent coat of SILRES® BS 290 and the moss around them was replanted.

“The stones once again radiate their ancient beauty,” says Terutoshi Ikenoue with pride.

The Fascination of Chemistry – WACKER’s Audio Magazine

The Fascination of Chemistry

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A Garden for Eternity (8:52 min)

Over five centuries of exposure to wind and weather has however increasingly left its mark on the garden’s rocks. To remedy the situation, the rocks have now been treated with an alkyl silicate from WACKER's SILRES® product family.

To the article in the WWW Online-Magazine

Stone Strengthening Using Organic Silicate Compounds

The worst enemy of stone is water, which penetrates via tiny pores. Capillaries with diameters from 0.1 to 100 microns, much finer than a human hair, are particularly effective at transporting water into the stone interior. As the water evaporates, salts crystallize out, either subjecting the stone to internal pressure due to their high volume, or forming deposits on the surface. Alternatively, if the water in the stone freezes, the higher-volume ice may also generate pressure. Salt and ice formation results in microcracks which decrease the stone’s stability. Whole sections may chip off, or the stone may be softened and weakened to the extent that it can be rubbed away by abrasion. Air pollution, for example in the form of acidic gases such as sulfur dioxide, worsens the destructive effect of the water. The resulting salts may seal off the surface of the stone, preventing the moisture underneath from escaping. In addition, the effect of freeze-thaw cycles is intensified. Fungi and moss which grow on stone retain water on and in the stone, which may exacerbate its destructive effect.

The strengthening of stone starts at its chemical structure. Most stone resembles quartz sand, composed of silicon dioxide (SiO2). The silicon atom has four covalent bonds with oxygen atoms. Stone is based on a silicate structure composed of silicon-oxygen compounds. If the silicon atoms are not tightly bound by the four oxygen bonds, so-called lattice defects occur in the stone structure.

Such lattice defects accumulate due to the aging processes described above. The lattice defects may be repaired by introducing organic silicate compounds. WACKER Stone Strengthener OH 100 consists of a silicate containing ethyl groups. The liquid is applied directly to the cleaned stone, where it penetrates through capillaries into the stone in the same manner as atmospheric humidity. The stone strengthener and water react inside the stone. During the consolidation reaction alcohol splits off and evaporates. The silica units fill the lattice defects, thus restoring the stone’s original hardness. The stone becomes denser without losing its all-important breathability. This type of stone strengthening may be repeated without problems if signs of aging reappear. To delay the aging process, strengthened stone should also be impregnated with a water repellent to prevent water from penetrating and causing damage.